Industrial/manufacturing resources
Accurate Air Engineering helps Kraft save $50,000 with compressed air automation.
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Aelux retrofits over 600 lighting fixtures at Dresser site, saving over $300,000 a year in energy costs.
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This presentation explains how Armstrong International, Inc. assissted Pfizer with energy efficiency in regards to process vs. program.
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Armstrong's Complete Thermal Exchange (CTE) technology reduces natural gas consumed by Pepsi Americas by 37% and reduces CO2 emissions by 4,125 tons/year.
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A decade-long relationship between Armstrong and Pfizer (Pharmacia) has saved over $1 million with repeated paybacks, each less than one year.
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This 12-page paper describes the voluntary ENERGY STAR program policy approach selected to engage and motivate the automobile manufacturing industry to improve its energy performance, and the results of the industry’s efforts to advance energy management as measured by the updated EPI.
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This presentation discusses various levels of plant energy assessments and provides resources to help you get started.
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Use this tool to determine the ENERGY STAR 1 - 100 energy performance indicator score of your automobile assembly plant.
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This is a profile of how the John B. Sanfilippo Bainbridge - GA site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Boeing Long Beach - Douglas Center Complex achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Intertape Polymer Corp. Brighton site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the JM Eagle Butner - PBU site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Hanesbrands Camuy Seamlesssite site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the BD Medical Canaan, CT Manufacturing Site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Intertape Polymer Corp. Cardondale site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Hanesbrands Choloma Cutting site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the 3M Columbia, MO site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Intertape Polymer Corp. Columbia site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the BD Medical Columbus site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the 3M Cumberland site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Intertape Polymer Corp. Danville Facility (Tape) achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Nissan Decherd Powertrain site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the John B. Sanfilippo Elgin Headquarters Facility achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the 3M Fairmont site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the FetterGroup Headquaters Facility achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the PepsiCo. Fort Pierce Tropicana Plant achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the John B. Sanfilippo Garysburg Facility achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the John B. Sanfilippo Gustine - GU site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the JM Eagle Hastings - PHA site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the PepsiCo. Indianapolis Hot Fill Plant achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Hanesbrands Jiboa Sewing site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the BD Medical Juncos, Puerto Rico Plant achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Hanesbrands La Ceiba Atlantida site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Hanesbrands Las Americas Sewing site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the CalPortland Las Vegas Cement Terminal achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Medtronic Inc. MECC site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Intertape Polymer Corp. Menasha site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the CalPortland New Westminster Cement Terminal achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Saputo Newman Facility achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Intertape Polymer Corp. Richmond, KY site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the BD Medical Sandy, UT Manufacturing Site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the John B. Sanfilippo Selma Facility achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the JM Eagle Stockton - PST site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the CalPortland Stockton Cement Terminal achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the BD Medical Suzhou site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Saputo Tavistock Facility achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Saputo Trois-Riveres Facility achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Hanesbrands Villanueva Sewing site achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the Saputo Wetaskiwin Facility achieved the ENERGY STAR Challenge for Industry.
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This is a profile of how the JM Eagle Wharton - PWH site achieved the ENERGY STAR Challenge for Industry.
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Read this report to learn how the energy performance of the cement manufacturing industry has improved based on data collected by EPA's ENERGY STAR cement plant Energy Performance Indicator (EPI).
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Balance Engineering identifies $3 million in energy savings at Lilly facility.
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Baldor and PepsiCo team to install premium efficiency motors capturing energy savings
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Ford and Bay Controls partner to improve air compressor performance resulting in annual energy cost savings of $3 million.
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This eight-page brochure outlines the key steps and benefits of benchmarking a facility's energy performance over time. Familiarize yourself with the process and learn about all the tools that EPA has available to help you along the way.
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This two-page handout presents some of the most common ways to make boiler systems more energy efficient.
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Cambridge Engineering worked with DÜRR to replace a steam boiler system with a high efficiency indirect-fired hot water boiler system to provide office heating, and an energy efficient direct-fired heating system for production areas — leading to a 23 percent reduction in natural gas consum
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This report disucsses the carbon emissions reduction potential in the U.S. chemicals and pulp & paper industries by applying CHP technologies
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Cascade reduces energy at processing facilities saving ConAgra $600,000 annually.
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Cascade Energy works with Simplot to perform detailed energy studies at 9 facilities and identifies savings of nearly $1,000,000.
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Use this tool to determine your cement plant's energy performance. The Energy Peformance Indicator (EPI) will help your company improve its energy efficiency by comparing your energy performance to similar cement manufacturing plants in the U.S.
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Use this tool to determine your container glass manufacuring plant's ENERGY STAR 1 - 100 energy performance indicator score.
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Use this tool to determine your cookie or cracker baking plant's ENERGY STAR Energy Peformance Indicator (EPI) score. The EPI will help your company improve its energy efficiency by comparing your energy performance to similar cookie and cracker manufacturing plants in the U.S.
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This report describes the work of EPA and the automobile manufacturing industry to develop an Energy Performance Indicator (EPI) for assembly plants. These types of plants are defined as those that produce passenger cars, light-duty trucks, sport utility vehicles, and vans in the United States.
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This report describes the data and statistical methods used to construct the Energy Performance Indicator (EPI) for cement manufacturing plants. It also explains how the EPI was developed to provide a plant-level indicator of energy efficiency by working with the cement manufacturing industry.
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This report describes the data and statistical methods used to construct the Energy Performance Indicator (EPI) for corn refining plants. It also explains how the EPI was developed to provide a plant-level indicator of energy efficiency by working with the corn refining industry.
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This report describes the work of EPA and the food processing industry to develop an Energy Performance Indicator (EPI) for food processing plants and explains how EPA's ENERGY STAR program uses EPIs to encourage industries to voluntarily improve their energy use.
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This report describes the data and statistical methods used to construct the Energy Performance Indicator (EPI) for glass manufacturing plants. It also explains how the EPI was developed to provide a plant-level indicator of energy efficiency by working with the glass manufacturing industry.
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This report describes the work of EPA and the pharmaceutical manufacturing industry to develop an Energy Performance Indicator (EPI) for facilities that develop and manufacture pharmaceutical products in the United States.
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This report describes the data and statistical methods used to construct the Energy Performance Indicator (EPI) for pulp, paper, and paperboard mill plants.
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This presentation explains how Dome-Tech assissted Merck in energy conservation through retrocommissioning.
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Dome-Tech’s retro-commissioning and recalibration program led to Schering-Plough realizing annual savings of $450,000.
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Dome-Tech installs 1.6 MW DC solar power tracking system at Merck to reduce CO2 emissions.
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Dome-Tech's retro commissioning efforts lead to Merck's implementing an HVAC control strategy resulting in annual savings of over $230,000.
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A plant energy performance indicator (EPI) for tomato product processing is currently under testing. We need help in reviewing the model before it can be finalized and offered for certification.
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This presentation shows how Ford Motor Company's Sustainability Director and Energy Manager were able to drive change in energy use within the corporation.
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DTE Energy assists Ford with energy initiatives and realizes $40 million in annual savings.
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Energy consumption is equal to 3–8 percent of the production costs of beer, making energy efficiency improvement an important way to reduce costs, especially in times of high energy price volatility.
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In the cement industry, from 1970 to 1999, carbon dioxide intensity due to fuel consumption and raw material calcination dropped 16 percent. Despite the historic progress, there is considerable potential for energy efficiency improvement, when compared to other industrialized countries.
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This guide introduces energy efficiency opportunities available for petroleum refineries. It begins with descriptions of the trends, structure, and production of the refining industry and the energy used in the refining and conversion processes.
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The U.S. baking industry consumes over $800 million worth of purchased fuels and electricity per year. This guide, from Lawrence Berkeley National Laboratory, discusses the variety of opportunities available at individual plants to reduce energy consumption in a cost-effective manner.
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Use this guide to learn cost-effective ways to reduce the energy use of your concrete plant while still maintaining the quality and yield of your products.
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Corn wet milling is the most energy intensive industry within the food and kindred products group, using 15 percent of the energy in the entire food industry. This report shows energy efficiency opportunities available for wet corn millers.
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Use this guide to learn cost-effective ways to reduce the energy use of your dairy processing plant while still maintaining the quality of your products.
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This guide discusses energy efficiency practices and energy-efficient technologies that can be implemented at the component, process, facility, and organizational levels of the U.S. fruit and vegetable processing industry.
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This guide discusses energy efficiency practices and energy-efficient technologies that can be implemented at the component, process, system, and organizational levels of the U.S. glass industry.
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In this guide, the authors present a summary of petroleum refineries and energy use. This is followed by a discussion of energy efficiency opportunities available for petroleum refineries. Where available, specific primary energy savings are provided.
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This guide discusses energy efficiency practices and energy efficient technologies that can be implemented at the component, process, system, and organizational levels of the U.S. pharmaceutical industry.
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This guide discusses energy efficiency practices and energy-efficient technologies that can be implemented at the component, process, facility, and organizational levels of the U.S. pulp and paper industry.
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Use this guide to learn cost-effective ways to reduce the energy use of your textile plant while still maintaining the quality of manufactured products. The guide outlines available measures for energy efficiency in the textile industry, including best practices and technologies.
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Use this guide to learn cost-effective ways to reduce the energy use of your iron or steel plant while still maintaining the quality of your products.
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This guide discusses energy efficiency opportunities available for assembly plants. Where available, the authors provide specific primary energy savings for each energy efficiency measure based on case studies, as well as references to technical literature.
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This handout is intended to provide a brief overview of the new Boiler MACT rule and how energy efficiency can help with compliance.
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This assessment matrix can be used by small/medium sized companies to help them get started and/or advancing their energy management program. This is a simplified matrix from the ENERGY STAR Energy Management Assessment Matrix.
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Commit to improving energy efficiency in your industrial plant by 10 percent within five years by signing up for EPA's ENERGY STAR Challenge for Industry. Find more energy tracking tools, educational resources, and communications materials here.
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Use this spreadsheet to easily convert common energy units to BTUs and Source Energy BTUs. If your site participates in the ENERGY STAR Challenge for Industry, you can use the total source MMBTU provided in the QuickConverter to track your energy use.
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This document provides guidance on how industrial sites can participate in the ENERGY STAR Challenge for Industry.
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This co-brandable poster is for ENERGY STAR Challenge for Industry Acheiver plants to use to recognize their accomplishment.
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This co-brandable poster (V.1) is for industrial sites participating in the ENERGY STAR Challenge for Industry to use to promote the site's efforts throughout the site.
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This co-brandable poster (V.2) is for industrial sites participating in the ENERGY STAR Challenge for Industry to use to promote the site's efforts throughout the site.
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This poster (V.3) is for industrial sites participating in the ENERGY STAR Challenge for Industry to use to promote the site's efforts throughout the site.
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This document provides guidance for Professional Engineers on the validation process of the ENERGY STAR Challenge for Industry Statement of Energy Improvement.
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This document is used for industrial sites applying for recognition ENERGY STAR Challenge for Industry
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This document is used for industrial sites registering to take the ENERGY STAR Challenge for Industry.
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Use this form to document the energy intensity reduction of an industrial site that is participating in the ENERGY STAR Challenge for Industry.
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This document provides guidance for eligible industry-specific manufacuring sites on how to apply for ENERGY STAR plant certification.
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This document provides guidance for Professional Engineers on the validation process of the ENERGY STAR plant certification Statement of Energy Performance.
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Customize one or all of these employee energy awareness posters to promote energy management best practices at your industrial site.
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Customize one or all of these Spanish-language employee energy awareness posters to promote energy management at your industrial site.
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This energy tips 2-pager explains how to benchmark the fuel cost of steam generation in your plant.
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This energy tips 2-pager explains how to determine the cost of compressed air in your plant.
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This energy tips 2-pager explains how to minimize compressed air leaks in your plant.
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Developed for industrial sites who sign up for the ENERGY STAR Challenge for Industry, this template Word document can help you develop a plan for tracking your company's energy performance.
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This tool will help you track your energy performance and meet your energy management goals easily. The tool is most helpful for manufacturing facility managers who track and manage energy use. The tool will track your energy use, cost, and intensity, as well as greenhouse gas emissions.
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This report discusses the energy consumption and intensity in the U.S. chemical industry.
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This paper describes the potential use of benchmarking for evaluating Clean Development Mechanism (CDM) projects in the cement industry.
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This easy, one-page checklist transforms the four strategies presented in the report, Energy Strategy for the Road Ahead, into actionable items for executives, senior managers, and board members.
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F.E. Moran Mechanical Services installs low-leak dampers, saving over $9,000 in annual utility costs for PepsiCo.
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Use this tool to determine your flat glass manufacuring plant's ENERGY STAR 1 - 100 energy performance indicator score.
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FLSmidth reduces energy at processing facilities saving Titan Florida Cement $55,000 annually.
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Use this tool to determine your frozen fried potato plant's ENERGY STAR 1 - 100 energy performance indicator score.
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Gardner Denver compressors and controls save McCain Foods more than $50,000 per year.
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Use this slide presentation to explain to management at your company how using ENERGY STAR resources can help improve your energy performance. The presentation explains what the ENERGY STAR program is and how EPA works with companies to develop strong energy management programs.
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This profiles explains how EPA's ENERGY STAR program assisted Hanesbrand in building an energy management program.
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Use this tool to determine the ENERGY STAR 1 - 100 energy performance indicator score of your integrated paper and paperboard manufacturing plant.
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This presentation discusses energy savings opportunities in process heating for the corn refining industry
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Johnson Controls teams with Ford to save $3 million at Ford World Headquarters.
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Use this tool to determine your juice processing plant's ENERGY STAR 1 - 100 energy performance indicator score. The Energy Peformance Indicator (EPI) will help your company improve its energy efficiency by comparing your energy performance to similar juice processing plants in the U.S.
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Kaeser's Sigma Air Utility cuts compressed air energy cost by 28.5% for CEMEX in Louisville, KY
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Koch Filter saves Dow $156,000 by improving air flow to turbines.
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This profiles explains how EPA's ENERGY STAR program assisted CalPortland in building an energy management program.
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Read the letter that James Repman, chairman of Portland Cement Association, wrote to Allen Walsh, president of Alamo Cement Company, in which he encourages Mr. Walsh to follow Portland Cement's lead in establishing a permanent energy management program at his company.
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Use this guide to learn cost-effective ways to reduce the energy use of your plant while still maintaining the quality of your products. It discusses energy-efficient best practices and technologies for a broad spectrum of companies.
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This paper from Duke University focuses primarily on the development of an updated ENERGY STAR industrial Energy Performance Indicator (EPI) for the cement industry and the change in the energy performance of the industry observed when the benchmarking system was updated from the original benchma
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This document describes the data and analysis used to update the ENERGY STAR Energy Performance Indicator (EPI) for wet corn mills.
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Use this tool to incorporate energy-efficient lighting in your motor vehicle plant. The spreadsheet lists best practice lighting levels from companies participating in EPA's ENERGY STAR Motor Vehicle Focus.
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Nalco cleans air coils and saves assembly plant $59,000 per year in energy costs.
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New England Energy Management, Inc. (NEEM) realizes $1.5 million in energy savings at 18 Ford High Volume Center (HVC) distribution centers.
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Nissan and Centro partner to reduce energy cost 20% through improved metering.
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NOVI Energy to deliver $1 million energy cost savings annually to Honeywell.
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Optimira Energy's assessment of Subaru’s manufacturing plant identifies opportunities resulting in nearly $90,000 annual savings.
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This presentation explains how Optimira assissted Subaru in implementing energy improvement initiatives.
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PS&S conducts a Cogeneration Feasibility Study to help Johnson & Johnson improve their facilities’ power reliability, reduce energy costs, and control greenhouse gas emissions.
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Use this tool to determine the ENERGY STAR 1 - 100 energy performance indicator score of your pharmaceutical manufacturing plant.
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This letter is to be included in the ENERGY STAR plant certification application nominating the site for recognition.
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This document is for industrial manufacturing sites applying for ENERGY STAR plant certification to identify information to be included on the certificate and recognition letters to the CEO the Corporate Energy Manager.
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Pneu-Logic installs compressor controls and saves Gatorade $70,000 in annual energy.
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Download this .mp4 file to watch the Global Business Network’s Peter Schwartz introduce the report, Energy Strategy for the Road Ahead.
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Download this .mp4 file to watch the Global Business Network’s Peter Schwartz discuss the four strategies that American businesses can use to prepare for four possible scenarios for the United States in 2020, and the possible energy impacts of each one.
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Download this mp4 file to watch the Global Business Network’s Peter Schwartz discuss four possible scenarios for the United States in 2020, and the possible energy impacts of each one. These scenarios are presented in the report entitled Energy Strategy for the Road Ahead.
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This presentation explains how Prenova assissted Owens Corning in optimizing the company's energy process.
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Owens Corning saves several million dollars with minimal investment by using Prenova/Owens Corning’s Energy Process Optimization.
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PSI implemented innovative energy strategies at eight Ford facilities saving $16 million a year and improving plant conditions without any upfront costs for Ford.
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This profiles explains how Allergan's Westport facility saved money and energy through boiler upgrades.
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This profiles explains how Astrazeneca's Newark facility saved money and energy through boiler upgrades.
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This profiles explains how Beoing's Philadelphia plant saved money and energy through boiler upgrades.
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This profiles explains how Cargill's Krefeld mill saved money and energy through boiler upgrades.
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This profiles explains how GM's Marion & Orion facilities saved money and energy through boiler upgrades.
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This profiles explains how Eastman Chemical Company saved money and energy through developing a production strategy.
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This profile discusses how energy efficienct motor systems can help pulp and paper mills save money.
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Use this tool to determine the ENERGY STAR 1 - 100 energy performance indicator score of your pulp mill plant. The Energy Performance Indicator (EPI) will help your company improve its energy efficiency by comparing your energy performance to similar mills in the U.S.
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Rockwell Automation helps General Mills save $2.6 million annually through a standardized energy management system for air handling units.
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Owens Corning partners with Rockwell Automation to retrofit fans with VFDs, saving $67,000 annually.
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This 30-page "Quick Guide" provides basic information to identify cost-effective practices and technologies for reducing energy use throughout a company’s concrete ready mixed operations. For a more in-depth account on efficiency opportunities in the U.S.
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Navistar International Lighting Retrofit Project Saves Over $1.1M/year With Instant Payback through First Energy Rebate Program.
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This presentation shows how Sebesta Blomberg assissted 3M in conserving energy through plant and system assessments.
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Sebesta Blomberg’s chilled water system energy cost reduction strategy results in annual energy savings of $72,000 for 3M.
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Siemens installs energy efficiency improvements and saves assembly plant over $4 million per year in energy costs.
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This guide helps small and mid-sized manufacturers apply EPA's Guidelines for Energy Management to their own company. At every step of the way, the guide presents relevant ENERGY STAR tools and resources to help.
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Southwestern Petroleum Corporation (SWEPCO) captures "low-hanging fruit" with superior lubricants for Intertape Polymer.
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Need a hand preparing for an upcoming sales call? This fact sheet provides energy use facts for the manufacturing and industrial sectors, tips on how to talk to this audience, opportunities for savings, key ENERGY STAR resources that you can deliver to them, and case studies from their peers.
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tekWorx implemented an adaptive control system saving Schering-Plough $150,000 per year.
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The Benham Companies provide a Design/Build Ventilation System and a Building Management System producing savings of over $1 million annually.
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This presentation discusses Toyota's Treasure Hunt process.
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Varo Engineers implements phased-in lighting system upgrade at Owens Corning plant in Newark, Ohio, saving $270,000 annually in electricity and maintenance.
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Use this tool to determine your wet corn milling plant's ENERGY STAR 1 - 100 energy performance indicator score. The Energy Peformance Indicator (EPI) will help your company improve its energy efficiency by comparing your energy performance to similar wet corn milling plants in the U.S.
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Frito-Lay leverages their energy effort by partnering with Wheatstone Energy to identify and implement lighting improvements resulting in savings of $2.2 million.
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Yates partners with Nissan to save over $300,000 annually in energy expenses.
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